Converting brake drums to disc brakes is a popular upgrade for many vehicle enthusiasts seeking enhanced performance, safety, and reliability. While drum brakes have served vehicles for decades, disc brakes offer superior stopping power, better heat dissipation, and easier maintenance. This comprehensive guide outlines the step-by-step process of conversion, ensuring a seamless transition and maximizing your vehicle’s braking capabilities.

Before delving into the conversion process, it's crucial to understand the components involved and the tools required. Disc brakes consist of a caliper, rotor, and pads, which replace the drum, shoes, and wheel cylinder found in drum brakes. The primary benefits of this conversion include shorter stopping distances, enhanced performance in wet conditions, and improved aesthetics, as disc brakes tend to look more modern and sporty.
1. Gathering the Required Tools and Parts
The first step in converting brake drums to disc brakes involves collecting the necessary tools and equipment. The essential tools include a hydraulic jack, jack stands, a socket set, a screwdriver set, a torque wrench, and brake fluid. As for parts, you’ll need brake rotors, calipers, brake pads, mounting brackets, and a brake line conversion kit. It's advisable to purchase a complete disc brake conversion kit, specifically designed for your vehicle model, to ensure compatibility and ease of installation.

2. Preparing the Vehicle
Begin by safely positioning your vehicle on a level surface and using the hydraulic jack to lift it. Secure it with jack stands to ensure stability.
Remove the wheels to access the existing brake drum assembly. It’s imperative to wear safety gloves and glasses to protect yourself during the process.
3. Removing the Drum Brake Assembly
Carefully remove the drum from the brake assembly by loosening the lug nuts and wheel cylinder bolts. Slide off the drum, and then disconnect the brake line, taking care to avoid spilling brake fluid. Detach the springs and other components connected to the brake shoes. This process may vary slightly depending on your vehicle's make and model, so consulting the service manual is recommended.
4. Installing the Disc Brake Components
With the drum brake components removed, start by installing the new mounting bracket that comes with your conversion kit. Secure the bracket firmly in place using the bolts provided. Once the bracket is in position, attach the new caliper, ensuring it’s mounted securely and aligned properly. Next, slide the rotor onto the wheel hub and fix it in place. Finally, insert the brake pads into the caliper, making sure they are aligned correctly.
how to convert brake drum to disc brakes
5. Connecting the Brake Line
The brake line conversion is a critical step requiring precision. Attach the new flexible brake line from the caliper to the existing hard brake line. Ensure that the connection is tight to prevent any leaks. It may be necessary to bend or modify the existing lines slightly to ensure a perfect fit.
6. Bleeding the Brakes
Once the new components are installed, the braking system needs to be bled to remove any air bubbles, which can compromise braking efficiency. Open the bleeder valve on the caliper and have an assistant press the brake pedal several times until the air is purged, and only brake fluid flows through. Repeat this process for each wheel to ensure the system is air-free.
7. Testing and Adjustments
With the installation complete, lower the vehicle and test the new disc brakes in a safe, controlled environment. Check for any signs of leaks, unusual noises, or irregular braking patterns. Make any necessary adjustments to the brake pads or calipers to ensure optimal performance.
8. Final Thoughts
Converting drum brakes to disc brakes is a rewarding upgrade that can significantly enhance your vehicle's performance and safety. While the process requires a certain level of mechanical aptitude, patience, and attention to detail, the result is a more reliable and efficient braking system. It’s recommended to consult with or hire a professional mechanic if you’re unsure about any step of the process.
Regular maintenance and checks should be conducted to ensure the longevity and proper functioning of your new disc brakes. With this upgrade, you can enjoy improved braking in various driving conditions, adding both value and safety to your vehicle.