Rebuilding Brake Drums A Comprehensive Guide
Brake drums are a crucial component of a vehicle's braking system, especially in older models and certain types of heavy-duty vehicles. Over time, brake drums can wear out, leading to reduced braking efficiency and potentially posing safety hazards. Rebuilding brake drums is a task that can be undertaken with the right tools and knowledge, allowing vehicle owners to save money and ensure their braking system operates effectively.
Understanding Brake Drums
Brake drums work in conjunction with brake shoes. When you press the brake pedal, the brake shoes expand outward against the inner surface of the drum, creating friction that slows down or stops the vehicle. Over time, factors such as heat, moisture, and wear can cause the drums to become warped or scored, necessitating rebuilding or replacement.
Signs You Need to Rebuild Brake Drums
1. Vibrations or Pulsations If you feel vibrations in the brake pedal, it may indicate that the brake drums are unevenly worn or warped. 2. Noisy Braking Squeaking or grinding noises when braking are symptoms of excessive wear and may signal the need for rebuilding the drums. 3. Reduced Stopping Power If your vehicle takes longer to stop than usual or feels less responsive, it could be a sign of drum-related issues.
Tools and Materials Needed
Before starting the rebuilding process, gather the following tools and materials - Safety glasses and gloves - A jack and jack stands - Brake drum puller - Micrometer or caliper - Brake lathe (or access to one) - Brake cleaner - New brake shoes (if necessary) - Lubrication grease
The Rebuilding Process
1. Safety First Ensure you are working in a well-ventilated area. Put on safety glasses and gloves before starting the process. 2. Remove the Wheel Use a jack to lift the vehicle and secure it on jack stands. Remove the lug nuts and take off the wheel to expose the brake components.
3. Detach the Brake Drum Remove the brake shoes and springs carefully. If the drum is stuck, you might need to use a brake drum puller to detach it.
4. Inspect the Drum Check for any visible damage such as cracks or deep scoring. Using the micrometer, measure the thickness of the drum to ensure it is within the acceptable limits. Most drums come with a minimum thickness specification.
5. Turning the Brake Drum If the drum has minor imperfections, you can smooth it out using a brake lathe. This process removes a thin layer of material from the surface, restoring it to a usable condition.
6. Clean and Lubricate Use brake cleaner to scrub the drum and remove any debris or dust. Apply lubrication to the backing plate, where the brake shoes contact it, to reduce friction.
7. Reassemble the Components Install the brake shoes back into place and carefully attach the drum. Make sure all parts are tightened to the manufacturer's specifications.
8. Test the Brakes After reassembly, replace the wheel and lower the vehicle. Test the brakes at low speed in a safe environment to ensure they are functioning correctly.
Conclusion
Rebuilding brake drums can greatly enhance your vehicle's braking performance and safety. Regular inspection and maintenance are key to prolonging the life of brake components. While this process can be complex, DIY enthusiasts can undertake it with the right tools and knowledge. However, if you're unsure or uncomfortable with the task, seeking professional help is always a wise choice. Remember, effective braking is essential for safe driving, so maintain your brake system diligently!